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INSTALLATION PROCEDURE for BRUTE IV EXTREME

MID-CONTROLS (PART NO. 2084-0504)

OTE: USE BLUE LOCTITE ON ALL FASTENERS

TORQUE 1/4” fasteners to 120 inch pounds . . . 5/16” fasteners to 30 foot pounds . . . 3/8” fasteners to 42 foot pounds

BRAKE SIDE ASSEMBLY (P/N 2084-0502) / INSTALLATION PROCEDURE

1. Remove the battery per O.E. manual.

2. Remove the exhaust system per O.E. manual.

3. Remove the stock forward brake controls & brake line per O.E. manual.

4. Remove the three(3) lower 5/16-18 socket head cap screws on the

bottom right side of the transmission. (Photo 1)

5. Remove the top front 1/4-20 socket head cap screw on the right side of

the transmission. (Photo 2)

6. Install supplied 1/4-20 set screw into the top front hole (P/N 2100-0049)

on the right side of transmission. (Photo 3)

7. Install supplied threaded spacer (P/N 2084-0079) over stud with the hex

end towards the transmission and torque to 12 foot pounds. (Photo 4)

8. Install the brake assembly onto the transmission using three(3) each

5/16-18 x 3.00” socket head cap screws (P/N 2100-0001) with

spacers (P/N 2084-0069) and one(1) each 5/16-18 x 1.00” socket

head cap screw (P/N 2100-0047). (Photo 5A)

9. Check the working of the brake pedal up & down to make sure nothing

is rubbing or hitting any of the linkage or pedal (the plunger rod will stop

when it touches the front lower spacer and at this time the master cylinder

will be bottomed out). (Photo 5B)

10. Adjust the free play in the brake lever. You should have 1/8” up & down

free play. This can be adjusted with the plunger rod (P/N 2084-0065).

Loosen jam nuts then turn the plunger to add or take away free play.

When you have 1/8” of free play lock the jam nut (P/N RIV-201) to the

rod end (P/N 2018-0099). (Photo 6)

11. Now it’s time to measure for your rear brake line and light switch. Be

sure to run the brake line away from the exhaust system and any

moving parts. Once you’ve installed the brake line you can bleed the

brake system per the O.E. manual.

12. Install your footpeg and brake pedal peg (not supplied).

13. Reinstall your exhaust system & check for clearance.

Photo 2

Photo 3

Photo 4

1108-0046 / 6-08

Photo 1

Photo 5A

Photo 5B

Photo 6

2100-0049

2084-0079

2084-0069

2100-0001

2084-0079

2100-0047

2084-0065

RIV-201

2018-0099

OE=Original Equipment

SHCS=Socket Head Cap Screw

SFHCS=Socket Flat Head Cap Screw

2100-0049

1 2 3 4 5 6 ... 11 12

Sommario

Pagina 1 - 2084-0079

INSTALLATION PROCEDURE for BRUTE IV EXTREMETM MID-CONTROLS (PART NO. 2084-0504)NOTE: USE BLUE LOCTITE ON ALL FASTENERSTORQUE 1/4” fasteners to 120 inc

Pagina 2 - ITEMIZATION OF PARTS

Photo 20 Photo 21Photo 22Photo 23Photo 24Photo 25Photo 262101-00081101-00181101-00201101-00222100-0047Welded Shifter Linkage1101-00181101-0020Welded S

Pagina 3

COMPONENT ASSEMBLY / SHIFT SIDE1. Press two(2) each bushings (P/N 2084-0048) into shifter support tube (P/N 2084-0050)NOTE: TRY INSTALLING WELDED SHI

Pagina 4 - Brake Lever Assembly

1. Thread rod ends (P/N 2018-0099) onto the threaded rod (P/N 2084-0081) using blue loctite. When tightening the rod ends theyshould both face the sa

Pagina 5 - Photo 1B Photo 1C

BRAKE SIDE ASSEMBLY. . . P/N 2084-0502ITEMIZATION OF PARTSMaster Cylinder AssemblyQty Part Number Description1 2034-0051 Polished Master Cyli

Pagina 6

Brake Side Assembly & Brake Linkage AssemblyQty Part Number Description1 Welded Brake Linkage Photo 832101-0008

Pagina 7

Brake Lever AssemblyQty Part Number Description1 2084-0055 Brake Lever Mounting Block Photo 141 2084-0053 Brake Lever Photo 141 2084-0073 Bra

Pagina 8 - Shifter Lever Assy

COMPONENT ASSEMBLY / BRAKE SIDE1. Master cylinder rebuild kit (P/N 2037-0001). Lubricate rubber cup seal & o-ring on piston with DOT 5 BRAKE FLUI

Pagina 9

1. Install three(3) each pins (P/N 2101-0008) into the three holes on the threaedend of welded brake linkage. Using a hammer tap the three pins until

Pagina 10

INSTALLATION PROCEDURE for BRUTE IV EXTREMETM MID-CONTROLS (PART NO. 2084-0504)NOTE: USE BLUE LOCTITE ON ALL FASTENERSTORQUE 1/4” fasteners to 120 inc

Pagina 11 - Photo 15A

8. Remove block-off cap from outer belt guard. (Photo 10A & 10B)If your outer belt guard does not have a block-off capyou will have to finish m

Pagina 12 - BRINGIN’ OUT THE BEAST !

Shifter Support Tube AssemblyQty Part Number Description12084-0050 Shifter Support Tube Photo 132 2084-0048 Bronze Bu

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